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Mechanical Design Engineer

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State: MI
City: Auburn Hills

Description:

Here is your chance to work at a globally leading engineering and digital mobility company as their Mechanical Design Engineer in Auburn Hills, MI!!! We are seeking individuals with 3+ years' experience in Battery Pack design for e-mobility applications to join their team ASAP!!!

The Mechanical Design Engineer will be responsible for the design and development of various battery pack and power electronics applications in support of e-mobility projects. These projects will include elements of mechanical, electrical and/or thermal components as well as complete battery pack assembly. 

*Contract to Direct Hire Opportunity*
Shift: 8:00am – 5:00pm
Hybrid Work Schedule: 1 to 2 days in the office, 3-4 days work from home

Job Responsibilities:
  • Support the mechanical design team with mechanical and/or thermal design tasks for e-mobility applications.
    • Mechanical packaging for various cell formats (cylindrical, prismatic, pouch)
    • Mechanical packaging for various pack components (modules, busbars, wiring, connectors, control modules, cold plates, cooling hoses)
    • Mechanical design of power electronic enclosures and or thermal systems.
    • Mechanical integration of battery pack and power electronics into vehicle platforms (vehicle location, mechanical and electrical connections, crash strategies)
  • Perform design activities such as
    • Module design and development (cell mounting, spacing, connecting, cooling)
    • Mechanical / structural design
    • Integration of electrical systems and components (fuses, contactors, wiring)
    • Cooling system design for thermal management
    • Production release support
    • BOM management
    • Documentation and report creation
  • Create 2D drawings based on parametric CAD models per ANSI and ISO standards
    • Datum strategies, Geometric Dimensioning & Tolerance (GD&T), Stack up Analysis, Design for Manufacturing and Design for Assembly.
  • Work closely with lead engineers and cross functional team members (vehicle, modeling and simulation)
  • Communicate project progress to leadership
  • Participate in formal and informal design review activities
  • Work with global partners to execute design tasks
Required Qualifications:
  • BSME
  • 1-3 years' experience in mechanical, electrical and/or thermal products for production applications
  • Basic knowledge in engineering materials. Should have good understanding of different materials and grades
  • Strong interpersonal skills
  • Fundamental understanding of mechanical simulation techniques and processes
  • Basic knowledge of manufacturing processes
  • Experience following a product development process
  • Excellent written, verbal and presentation skills in English
  • Basic knowledge in automotive standards and design for manufacturability.
  • Proficient in 2D drawing and 3D CAD creation and release on commercial platforms namely CREO, NX and CATIA.
    • Must have hands on design skills in using the CAD to route wire harnesses, sheet metal parts, plastic components, and machined components
    • Experience with Siemens Team Center or other PLM
Preferred Qualifications:
  • 3+ years' experience in Battery Pack design for e-mobility applications
  • Basic power electronic and EV systems and architecture knowledge
  • Understanding of cell chemistry (LTO, NMC, NCA, LFP), performance and testing
  • Background in modeling, simulation and analysis (i.e., durability, thermal, electrical)
  • Understanding of electrical, thermal and mechanical characteristics of cells, modules and/or packs (SOC, SOH, DOD life cycle etc.)
  • Background in prototype builds and component validation
  • Working experience in the design of injection molded engineering plastics, seals, machining, diecast aluminum, and stamped metal parts
  • Engineering Master's degree
  • Experience working for an OEM or Tier-1 supplier
  • Familiarity with Advanced product quality planning (APQP)